Design of High-power Supply for Arc Heater

WANG Gang; LIANG Xuelin; YANG Yuanjian; HE Min

doi:10.14044/j.1674-1757.pcrpc.2025.05.014

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Design of High-power Supply for Arc Heater

Research on System Application | 更新时间：2025-10-30

- Design of High-power Supply for Arc Heater
- Power Capacitor & Reactive Power Compensation Vol. 46, Issue 5, Pages: 122-128(2025)
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- DOI：10.14044/j.1674-1757.pcrpc.2025.05.014
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- Received：08 June 2025，
  
  Published：25 October 2025
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WANG Gang, LIANG Xuelin, YANG Yuanjian, et al. Design of High-power Supply for Arc Heater[J]. Power Capacitor & Reactive Power Compensation, 2025, 46(5): 122-128.
DOI：

WANG Gang, LIANG Xuelin, YANG Yuanjian, et al. Design of High-power Supply for Arc Heater[J]. Power Capacitor & Reactive Power Compensation, 2025, 46(5): 122-128. DOI： 10.14044/j.1674-1757.pcrpc.2025.05.014.

摘要

针对电弧风洞试验的高性能需求，本文设计了一套输出电流0～3000 A可调、电压0～22000 V可调的52MW高功率电弧加热器电源，具体包括变流器拓扑分析、关键器件选型、参数设计、损耗及散热设计。为解决电弧负载的非线性特性问题，提出了一种基于模糊PI控制的优化控制策略，并在此基础上对保护系统进行了详细设计。通过某电弧风洞的运行考核验证，所设计的电源能够在额定电流条件下实现千秒级长时间稳定运行，恒流精度达到0.57%，电流无超调，输出电流纹波系数小于3%。实验结果表明，该电源的各项性能参数均满足设计要求，为电弧风洞试验提供了高性能、高可靠性的电源解决方案。

Abstract

As for the high-performance requirements of arc wind tunnel test，in this paper a set of 52 MW high-power arc heater power supply with adjustable output current（0～3 000 A）and adjustable voltage （0～22 000 V）is designed，including specifically topology analysis of converter，type seelction，parameter design，loss and radiation design of key elements. To address the nonlinear characteristics of the arc load， an optimized control strategy based on fuzzy PI control is proposed and，on this basis，the protection system is designed in detail. It is demonstrated through operational assessment and verification in a certain arc wind tunnel that the designed power supply can achieve long-duration stable operation at the rated current for over a thousand seconds，with a constant current accuracy of 0.57%，no current overshoot and an output current ripple coefficient of less than 3%. The Experimental results show that each performance parameter of the power supply can meet the design requirements，and provide a high-performance and highly reliable power solution for arc wind tunnel test.

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